Contact Us

+852 2116 1040

+86 180 1862 7191

sales@caledonian-cables.com

Quick Contact

Hot

  • Fire Resistant Cables
  • EN50288-7 Cables
  • Composite Cables
  • EN50288-7 Cables

Certificate

  • Caledonian
  • Caledonian
  • Caledonian
  • Caledonian
  • Caledonian

Join the newsletter

Subscribe to get our latest content by email.

    We won't send you spam.

    Unsubscribe at any time.

    Cellular PE Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816

    Application

    The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations. A figure-8 self support option is offered for aerial installation.

    Standards

    • DIN VDE 0816

    Construction

    Conductors

    Solid annealed bare copper 0.4/0.6/0.8mm, as per class 1 of DIN VDE 0295/ BS 6360/IEC 60228

    Insulation

    Cellular polyethylene 2YI2 type as per VDE 0207-2

    Twisted Pairs

    Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

    Cabling Element

    Star Quads

    Cable Core Assembly

    4 Cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core.Standard make up is per VDE 0816 in the Cable Make Up Diagram

    Core Wrapping

    One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors

    Moisture Barrier

    A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensures a barrier against water vapor

    Sheath

    Black low or medium density polyethylene 2YM2 type as per VDE 0207-3, being able to withstand exposure to
    sunlight, temperature variations, ground chemicals and other environmental contaminants

    Ripcord

    Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

    Spare Pairs (optional)

    Spare pairs may be provided for large pair cables

    Continuity Wire (optional)

    Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

    Optional Construction

    Jelly Filled Cable

    The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield,shield and sheath within the cable core

    Armoured Cable

    Corrugated steel tape armour is applied over an optional inner polyethylene sheath with an overlap. An outer polyethylene sheath is applied over the armour

    Type Code

    A- Outdoor Cable
    02Y Cellular Polyethylene (FOAM PE) insulation
    Continuous core filling
    (L)2Y  Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)
    SR  Corrugated steel tape
    b Armouring
    Messenger of galvanized steel wires
    StIII Star quad in local cables
    Bd  Unit-type stranding

    Electrical Properties

    Nominal Conductor Diameter

    mm

    0.4

    0.6

    0.8

    Conductor Gauge Size

    AWG

    26

    -

    20

    Conductor Size

    mm2

    0.126

    0.283

    0.5

    Maximum Average Conductor Resistance @20°C

    Ω/km

    143

    63

    34.6

    Minimum Insulation Resistance @500V DC

    MΩ.km

    5000

    5000

    5000

    Maximum Mutual Capacitance @800Hz 95% of all values

    nF/km

    40

    40

    40

                                                       100% of all values

    nF/km

    42

    42

    42

    Capacitance Unbalance @800Hz pair-to-pair        

             K1          100% of values  max

    pF/500m

    980

    800

    800

                           98% of values   max

    pF/500m

    420

    400

    400

             K9-12      100% of values  max

    pF/500m

    800

    300

    300

                           90% of values   max

    pF/500m

    200

    100

    100

    Maximum Conductor Loop Resistance @20°C

    Ω/km

    300

    130

    73.2

    Impedance @0.8KHz

    994

    665

    500

    Maximum Average Attenuation @0.8KHz

    dB/km

    1.45

    0.91

    0.68

    Dielectric Strength 50Hz

     

     

     

     

             Conductor to Conductor (2mins)

    V AC

    500

    500

    500

             Conductor to Screen (2mins)

    V AC

    2000

    2000

    2000

    Maximum Operating Voltage Peak Value

    V

    150

    225

    225

    Nominal Insulation Thickness  (Air Core)

    mm

    0.20

    0.25

    0.3

                                            (Jelly Filled) mm 0.26 0.36 0.44
    Nominal Insulated Conductor Diameter (Air Core) mm 0.8 1.1 1.4
                                                       (Jelly Filled) mm 0.92 1.32 1.68

    Mechanical and Thermal Properties

    Temperature range during operation (fixed state): -30°C – +70°C
    Temperature range during installation (mobile state): -20°C – +50°C 
    Minimum bending radius: 10 x Overall Diameter (unarmoured cables);15 x Overall Diameter (armoured cables)

    Colour Code

    Quads

    The single core is identified by black ring markings:

    Side Circuit 1 a-wire without marking
      b-wire 1 mark distance 17mm
    Side Circuit 2 a-wire 2 marks distance 34mm
      b-wire 2 marks distance 17mm

    Subunits

    Basic colours for the wire insulation of the 5 star quads of a basic unit:

    Quad 1 Red Quad 2 Green  
    Quad 3 Grey Quad 4 Yellow Quad 5 White




    The tracer units are coded with a red helix, all other units by a white binder

    Dimensions And Weight

    Cellular PE Insulated and LAP Sheathed Air Core Cable VDE CODE: A-02Y(L)2Y …x2x0.4/0.6/0.8 StIII Bd

    Contact Us

    Add the link of current page.

    Clear

    Submit

    Instant Messaging

    WhatsApp :

    +852 6230 0392

    Skype :

    Caledonian Cables

    live:1cb87739a29fb08c

    Wechat :
    The personal information you enter is only used to reply to your message, It will not be leaked or used for other purposes.