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    Solid PE Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816

    Application

    The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts and aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations.

    Standards

    • DIN VDE0816

    Construction

    Conductors
    Solid annealed bare copper 0.4/0.6/0.8mm, as per class 1 of DIN VDE 0295/BS 6360/IEC 60228

    Insulation
    Solid polyethylene 2YI2 type as per DIN VDE 0207-2

    Twisted Pairs
     Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

    Cabling Element
    Star Quads

    Cable Core Assembly
    4 Cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core. Standard make up is per DIN VDE 0816 in the Cable Make Up Diagram

    Core Wrapping
    One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors.

    Moisture Barrier
    A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides and applied longitudinally with overlap over the cable core to provide electrical shielding coverage and ensures a barrier against water vapor

    Sheath
    Black low or medium density polyethylene 2YM2 type as per DIN VDE 0207-3, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants

    Ripcord
    Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

    Spare Pairs (optional)
    Spare pairs may be provided for large pair cables

    Continuity Wire (optional)
    Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

    Optional Construction

    Jelly Filled Cable
    The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield shield and sheath within the cable core

    Armoured Cable
    Corrugated steel tape armour is applied over an optional inner polyethylene sheath with an overlap. An outer polyethylene sheath is applied over the armour 

    Type Code

    A-         Outdoor Cable
    2Y         Polyethylene (PE) insulation
    F          Continuous core filling
    (L)2Y    Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)
    SR        Corrugated steel tape 
    b           Armouring
    T          Messenger of galvanized steel wires 
    StIII     Star quad in local cables. 
    Bd        Unit-type stranding

    Electrical Properties

    Nominal Conductor Diameter

    mm

    0.4

    0.6

    0.8

    Conductor Gauge Size

    AWG

    26

    -

    20

    Conductor Size

    mm2

    0.126

    0.283

    0.5

    Maximum Average Conductor Resistance @20°C

    Ω/km

    143

    63

    34.6

    Minimum Insulation Resistance @500V DC

    MΩ.km

    5000

    5000

    5000

    Maximum Average Mutual Capacitance @800Hz (for 95% cases)

    nF/km

    48

    50

    53

    Maximum Individual Mutual Capacitance @800Hz (for 100% cases)

    nF/km

    50

    52

    55

    Maximum Individual Capacitance Unbalance @800Hz pair-to-pair        
         K1 (100% of all values) pF/500m

    980

    980

    980

         K1 (95% of all values) pF/500m

    420

    420

    420

         K9-K12 (100% of all values) pF/500m

    800

    800

    800

         K9-K12 (90% of all values) pF/500m

    200

    200

    200

    Maximum Conductor Loop Resistance @20°C

    Ω/km

    300

    130

    73.2

    Impedance @0.8KHz

    994

    665

    500

    Maximum Average Attenuation @0.8KHz

    dB/km

    1.49

    1.04

    0.78

    Dielectric Strength 50Hz

     

     

     

     

         Conductor to Conductor (2mins) V AC

    500

    500

    500

         Conductor to Screen (2mins) V AC

    2000

    2000

    2000

    Maximum Operating Voltage Peak Value

    V

    150

    220

    220

    Nominal Insulation Thickness  (Air Core)

    mm

    0.20

    0.25

    0.3

                                            (Jelly Filled) mm 0.26 0.36 0.44
    Nominal Insulated Conductor Diameter (Air Core) mm 0.8 1.1 1.4

                                            (Jelly Filled)

    mm

    0.92

    1.32

    1.68

    Mechanical and Thermal Properties

    Temperature range during operation (fixed state): -30°C – +70°C
    Temperature range during installation (mobile state): -20°C – +50°C 
    Minimum bending radius: 10 x Overall Diameter (unarmoured cables);15 x Overall Diameter (armoured cables)

    Colour Code

    Quads
    The single core is identified by black ring markings:

    Side Circuit 1 a-wire without marking
      b-wire 1 mark distance 17mm
    Side Circuit 2 a-wire 2 marks distance 34mm
      b-wire 2 marks distance 17mm

    Subunits
    Basic colours for the wire insulation of the 5 star quads of a basic unit:

    Quad 1 Red Quad 2 Green  
    Quad 3 Grey Quad 4 Yellow Quad 5 White


    The tracer units are coded with a red helix, all other units by a white binder

    Dimensions And Weight
    Solid PE Insulated and LAP Sheathed Air Core Cable to DIN VDE 0816
    VDE CODE: A-2Y(L)2Y…x2x0.4/0.6/0.8 StIII Bd

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