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    Foam Skin Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816

    Application

    The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations. A figure-8 self support option is offered for aerial installation.

    Standards

    • VDE 0816

    Construction

    Conductors

    Solid annealed bare copper 0.6 and 0.8mm as per class 1 of VDE 0295/IEC 60228

    Insulation

    Foam Skin which is a composite polyethylene insulation made of an inner cellular layer and an outer solid skin 2YI1 type as per VDE 0207-2

    Twisted Pairs

    Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

    Cabling Element

    Star Quads

    Cable Core Assembly

    4 Cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core.Standard make up is per VDE 0816 in the Cable Make Up Diagram

    Core Wrapping

    One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors

    Moisture Barrier

    A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensure a barrier against water vapor

    Sheath

    Black low density polyethylene type 2YM2 as per VDE 0207-3, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

    Ripcord

    Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

    Spare Pairs (optional)

    Spare pairs may be incorporated for 200 and larger pair cables

    Continuity Wire (optional)

    Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

    Optional Construction

    Jelly Filled Cable

    The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration withinthe cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield, shield and sheath within the cable core

    Armoured Cable

    Steel Wire Armour or Corrugated steel tape armour is applied over an optional inner polyethylene sheath. For steel tape version, the 0.15mm thick steel tape is coated with a copolymer and applied with an overlap. An outer polyethylene sheath is applied over the armour

    Type Codes

    A- Outdoor Cable
    02YS Foam Skin insulation
    Continuous core filling
    (L)2Y  Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)
    SR  Corrugated steel tape
    b Armouring
    Messenger of galvanized steel wires
    StIII Star quad in local cables
    Bd  Unit-type stranding

    Electrical Properties

    Nominal Conductor Diameter

    mm

    0.6

    0.8

    Conductor Gauge Size

    AWG

    -

    20

    Conductor Size

    mm2

    0.283

    0.5

    Maximum Average Conductor Resistance @20°C

    Ω/km

    63

    34.6

    Minimum Insulation Resistance @500V DC

    MΩ.km

    5000

    5000

    Maximum Mutual Capacitance @800Hz      100% of all values nF/km

    42

    42

                                                             95% of all values nF/km

    40

    40

    Capacitance Unbalance @800Hz pair-to-pair      
        K1          100% of values max

    pF/500m

    800

    800

                     98% of values max

    pF/500m

    400

    400

        K9-12     100% of values max

    pF/500m

    300

    300

                     90% of values max

    pF/500m

    100

    100

    Maximum Conductor Loop Resistance @20°C

    Ω/km

    130

    73.2

    Impedance @0.8KHz

    664

    500

    Maximum Average Attenuation @0.8KHz

    dB/km

    0.91

    0.68

    Dielectric Strength 50Hz      

               Conductor to Conductor (2mins)

    V AC

    500

    500

               Conductor to Screen (2mins)

    V AC

    2000

    2000

    Maximum Operating Voltage Peak Value

    V

    225

    225

    Nominal Insulation Thickness  (Air Core)

    mm

    0.25

    0.3

                                            (Jelly Filled) mm 0.36 0.44
    Nominal Insulated Conductor Diameter (Air Core) mm 1.1 1.4
                                                       (Jelly Filled) mm 1.32 1.68

    Mechanical and Thermal Properties

    Temperature range during operation (fixed state): -30°C – +70°C
    Temperature range during installation (mobile state): -20°C – +50°C 
    Minimum bending radius: 10 x Overall Diameter (unarmoured cables);15 x Overall Diameter (armoured cables)

    Colour Code

    Standard colour code is per VDE 0816 given in Colour Code Chart

    Dimensions And Weight

    Foam Skin Insulated and LAP Sheathed Air Core Cable                 VDE CODE: A-02YS(L)2Y…x2x0.6/0.8mm StIII Bd

    Cable Code Number
    of
    Pairs
    Nominal Insulation
    Thickness
    mm
    Nominal Sheath
    Thickness
    mm
    Nominal Overall
    Diameter
    mm
    Nominal
    Weight
    kg/km
    0.6mm Conductor, 1.1mm Insulated Wire

    TP816A-02YS(L)2Y-StIII-Bd-50P06

    50

    0.25

    1.8

    22.0

    565

    TP816A-02YS(L)2Y-StIII-Bd-Bd-100P06

    100

    0.25

    2.0

    28.0

    960

    TP816A-02YS(L)2Y-StIII-Bd-Bd-200P06

    200

    0.25

    2.2

    37.5

    1785

    TP816A-02YS(L)2Y-StIII-Bd-Bd-300P06

    300

    0.25

    2.2

    44.5

    2545

    TP816A-02YS(L)2Y-StIII-Bd-Bd-400P06

    400

    0.25

    2.6

    51.0

    3370

    TP816A-02YS(L)2Y-StIII-Bd-Bd-600P06

    600

    0.25

    3.0

    61.5

    4855

    TP816A-02YS(L)2Y-StIII-Bd-Bd-800P06

    800

    0.25

    3.4

    70.0

    6315

    TP816A-02YS(L)2Y-StIII-Bd-Bd-1000P06

    1000

    0.25

    3.4

    76.5

    7850

    TP816A-02YS(L)2Y-StIII-Bd-Bd-1200P06

    1200

    0.25

    3.8

    83.0

    9390

    0.8mm Conductor,1.4mm Insulated Wire

    TP816A-02YS(L)2Y-StIII-Bd-Bd-50P08

    50

    0.3

    1.8

    25.0

    840

    TP816A-02YS(L)2Y-StIII-Bd-Bd-100P08

    100

    0.3

    2.0

    33.0

    1500

    TP816A-02YS(L)2Y-StIII-Bd-Bd-150P08

    150

    0.3

    2.2

    39.5

    2165

    TP816A-02YS(L)2Y-StIII-Bd-Bd-200P08

    200

    0.3

    2.2

    45.5

    2825

    TP816A-02YS(L)2Y-StIII-Bd-Bd-300P08

    300

    0.3

    2.6

    55.0

    4145

    TP816A-02YS(L)2Y-StIII-Bd-Bd-400P08

    400

    0.3

    3.0

    63.0

    5475

    TP816A-02YS(L)2Y-StIII-Bd-Bd-500P08

    500

    0.3

    3.4

    69.5

    6750

    TP816A-02YS(L)2Y-StIII-Bd-Bd-600P08

    600

    0.3

    3.4

    76.0

    8090

    TP816A-02YS(L)2Y-StIII-Bd-Bd-750P08

    750

    0.3

    3.8

    84.5

    10065

     

     

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