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    Three Core Cables to IEC 60502

    • Three Core Cables to IEC 60502
    • Three Core Cables to IEC 60502

    Application

    The three core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 1.8/3KV to 26/35KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations.

    Standards

    IEC 60502 Part 1(1.8/3KV)

    IEC 60502 Part 2(3.6/6KV to 18/30KV)

    Construction

    Conductor : Plain annealed copper or aluminium complying with IEC 60228 class 1 or 2.

    Conductor Screen : The conductor screen consists of an extruded layer of non metallic, semi-conducting compound applied on top of a semi-conducting tape. The conductor screen is applied under triple extrusion process over the conductor along with the insulation and the insulation screen. The extruded semi-conducting compound is firmly bonded to the insulation to exclude all air voids and can be easily hand stripped on site. The conductor screen is not necessary for both PVC and EPR/HEPR insulated 1.8/3.6KV and 3.6/6KV cables.

    Insulation : Insulation is of polyvinyl chloride (PVC) intended for 1.8/3.6KV and 3.6/6KV cables, cross-linked polyethylene compound (XLPE) or ethylene propylene rubber (EPR/HEPR).

    Table 1. Insulation Thickness of XLPE or EPR/HEPR Insulation

    Nom. Cross Section Area Insulation Thickness at Nom. Voltage
    1.8/3kV (Um=3.6)kV 3.6/6kV (Um=7.2)kV 6/10KV (Um=12KV) 8.7/15KV (Um=17KV) 12/20KV (Um=24KV) 18/30KV (Um=36KV)
    mm² mm mm mm mm mm mm
      XLPE/EPR XLPE EPR XLPE/EPR XLPE/EPR XLPE/EPR XLPE/EPR
    Unscreened Screened
    10 2.0 2.5 3.0 2.5 - - - -
    16 2.0 2.5 3.0 2.5 3.4 - - -
    25 2.0 2.5 3.0 2.5 3.4 4.5 - -
    35 2.0 2.5 3.0 2.5 3.4 4.5 5.5 -
    50 – 185 2.0 2.5 3.0 2.5 3.4 4.5 5.5 8.0
    240 2.0 2.6 3.0 2.6 3.4 4.5 5.5 8.0
    300 2.0 2.8 3.0 2.8 3.4 4.5 5.5 8.0
    400 2.0 3.0 3.0 3.0 3.4 4.5 5.5 8.0
    500 - 1600 2.2-2.8 3.2 3.2 3.2 3.4 4.5 5.5 8.0

    Insulaton Screen : The insulation screen consists of an extruded layer of non metallic, semi-conducting compound extruded over the insulation of each core. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating. As an option, a semi-conducting tape may be applied over the individual cores or core assembly as a bedding for the metallic layer. The minimum thickness is 0.3 mm and the maximum resistivity is 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. The insulation screen is not necessary for both PVC and EPR/HEPR insulated 1.8/3.6KV and 3.6/6KV cables. The screen may be covered by semi-conductive water blocking swellable tape to ensure longitudinal watertightness.

    Inner Covering & Fillers : For cables with a collective metallic layer or cables with a metallic layer over each individual cores with additional collective metallic layers, semi-conducting inner covering and fillers shall be applied over the laid up cores. The inner covering and fillers are made of non hygroscopic material like polypropylene, except if the cable is to be made longitudinally watertight. The inner covering is extruded in general but may be lapped if the interstices between the cores are filled.

    The approximate thickness of extruded inner coverings is given in Table 2:

    Table 2. Approximate Thickness of Extruded Inner Coverings

    Ficititous Diameter Over Laid Up Cores Approx. Thickress of Extruded Inner Covering
    mm mm
    > <  
    - 25 1.0
    25 35 1.2
    35 45 1.4
    45 60 1.6
    60 80 1.8
    80 - 2.0

    *The approximate thickness of lapped inner coverings shall be 0.4mm for fictitious diameters over the laid up cores up to and including 40mm and 0.6mm for larger diameter.

    Metallic Layer : The concentric copper screen wire is applied over the insulation, or over the insulation screen or over an inner covering. As an alternative, copper tape(s) with minimum thickness of 0.1mm can be applied with overlap. Total cross section of copper wire screen and copper tape screen layer are shown in Table 3a and 3b.

    Table 3a. Total Cross Section and Max. DC Resistance of Copper Wire Screen

    Nom. Cross Section Area of Conductor Total Cross Section Max. DC Resistance at 20℃
    3.6/6KV (Um=7.2KV) 6/10KV (Um=12KV) 8.7/15KV (Um=17KV) 12/20KV (Um=24KV) 18/30KV (Um=36KV)
    mm² mm mm mm mm mm Ω
    10 10 - - - - 1.075
    16 16 16 - - - 1.075
    25 16 16 16 16 - 1.075
    35 16 16 16 16 - 1.075
    50 16 16 16 16 16 1.075
    70 16 16 16 16 16 1.075
    95 16 16 16 16 16 1.075
    120 16 16 16 16 16 1.075
    150 25 25 25 25 25 0.688
    185 25 25 25 25 25 0.688
    240 25 25 25 25 25 0.688
    300 25 25 25 25 25 0.688
    400 35 35 35 35 35 0.491
    500 35 35 35 35 35 0.491
    630 35 35 35 35 35 0.491

    Table 3b. Total Cross Section and Max. DC Resistance of Copper Tape Screen (0.1mm)

    Nom. Cross Section Area of Conductor Total Cross Section & Max. DC Resistance
    3.6/6KV (Um=7.2KV) 6/10KV (Um=12KV) 8.7/15KV (Um=17KV) 12/20KV (Um=24KV) 18/30KV (Um=36KV)
    Total Cross Section Max. DC Resistance at 20℃ Total Cross Section Max. DC Resistance at 20℃ Total Cross Section Max. DC Resistance at 20℃ Total Cross Section Max. DC Resistance at 20℃ Total Cross Section Max. DC Resistance at 20℃
    mm² mm Ω mm Ω mm Ω mm Ω mm Ω
    10 4.2 4.122 - - - - - - - -
    16 4.6 3.778 5.20 3.306 - - - - - -
    25 5.0 3.420 5.68 3.029 6.47 2.657 7.2 2.390 - -
    35 5.4 3.161 6.09 2.824 6.89 2.498 7.6 2.261 - -
    50 5.9 2.903 6.58 2.616 7.37 2.334 8.1 2.125 9.9 1.738
    70 6.6 2.616 7.23 2.380 8.02 2.145 8.7 1.967 10.5 1.630
    95 7.3 2.369 7.91 2.174 8.71 1.975 9.4 1.824 11.2 1.531
    120 8.0 2.153 8.64 1.991 9.43 1.823 10.2 1.694 12.0 1.438
    150 8.5 2.013 9.19 1.871 9.99 1.722 10.7 1.606 12.5 1.374
    185 9.4 1.838 9.88 1.741 10.82 1.590 11.4 1.509 13.2 1.303
    240 10.4 1.656 10.96 1.569 11.76 1.463 12.5 1.378 14.3 1.204
    300 11.4 1.508 11.84 1.452 12.64 1.361 13.4 1.287 15.2 1.134
    400 12.6 1.362 12.92 1.332 13.71 1.254 14.4 1.192 16.2 1.059
    500 13.9 1.237 14.34 1.199 15.14 1.136 15.5 1.110 17.7 0.974
    630 15.3 1.121 16.68 1.031 16.57 1.038 17.3 0.995 19.1 0.901

    Separation Sheath (for armoured cable) : The separation sheath comprises a layer of extruded PVC, PE or LSZH applied over the laid up cores under the armour. PVC is normally of grade ST2 and PE of grade ST7. The nominal thickness is calculated by 0.02Du + 0.6mm where Du is the fictitious diameter under the sheath in mm. For cables without a lead sheath, the nominal separation sheath thickness shall not be less than 1.2mm. For cables where the separation sheath is applied over the lead sheath, the nominal separation sheath thickness shall not be less than 1.0mm.

    Tabel 4. Separation Thickness

    Cores Diameter Approx. Thickness of Inner Sheath
    mm mm
    > <  
    35 45 1.4
    45 60 1.6
    60 80 1.8
    80 - 2.0

    Lapped Bedding (for armoured lead sheathed cable) : The lapped bedding applied to the lead sheath consists of either impregnated/synthetic compounded paper tapes or a combination of two layers of these paper tapes followed by a few layers of compounded fabulous materials. The thickness is around 1.5mm.

    Armour (for armoured cable) : The armour is applied over the inner covering helically. It consists of either flat galvanized steel wire armour (strip), round galvanized steel wire armour, and double steel tape armour.

    Table 5. Round Armour Wire Diameter

    Fictitious Diameter under the Armour Armour Wire Diameter
    mm mm
    > <  
    - 10 0.8
    10 15 1.25
    15 25 1.6
    25 35 2.0
    35 60 2.5
    60 - 3.15

    Table 6. Armour Tape Thickness

    Fictitious Diameter under the Armour Galvanized Steel / Steel Aluminum / Aluminium Alloy
    mm mm mm
    > <    
    - 30 0.2 0.5
    30 70 0.5 0.5
    70 - 0.8 0.8

    For flat wire armour and fictitious diameter under the armour greater than 15mm, the nominal thickness of the flat steel wire diameter shall be 0.8mm.Cables with fictitious diameter under the armour up to and including 15mm, flat wire armour will not be used. The tape armour is applied helically in two layers so that the outer tape is approximately central over the gap of the inner tape. If tape armour is used, the inner covering shall be reinforced by taped bedding.

    Over Sheath : Overall sheath comprises a layer of extruded either thermoplastic compound (PVC ST3 type or PE ST7 type or LSZH) or elastomeric compound (polychlorprene CSP or chlorosulfonated PE). The nominal over sheath thickness is calculated by 0.035D+1 where D is the fictitiuous diameter immediately under the over sheath in mm. For unarmoured cables and cables with the over sheath not applied over the armour, metallic screen or concentric conductor, the nominal over sheath thickness shall not be less than 1.4mm. And for cables with over sheath applied over the armour, metallic screen or concentric conductor, the nominal over sheath thickness shall not be less than 1.8mm.

    PHYSICAL PROPERTIES

    Operating Temperature : up to 70°C (PVC insulation); up to 90°C (XLPE or EPR insulation)

    Temperature Range : -5°C ( PVC or LSZH sheath ); -20°C ( PE sheath )

    Short Circuit Temperature( 5 seconds maximum duration ) : 140-160 °C (PVC insulation); 250°C (XLPE or EPR insulation)

    Bending Radius : 15 x OD

    Table 7. Nominal /Operating /Testing Voltages

    Rated Voltage Uo/U Operating Voltage (Um) Testing Voltage (rms)
    1.8/3KV 3.6KV 6.5KV
    3.6/6KV 7.2KV 12.5KV
    6/10KV 12KV 21KV
    8.7/15KV 17.5KV 30.5KV
    12/20KV 24KV 42KV
    18/30KV 36KV 63KV

    *21/35KV and 26/35KV power frequency voltage test can be made under the following conditions: 2.5Uo x 30mins or 3.0Uo x 15mins. Numbers in brackets refer to the test values for 3.0Uo x 1.5mins.

    Three Core 1.8/3KV (Um=3.6KV)

    Dimensional Data

        Unarmoured Cables Steel Round-Wire Armoured Cables
    Nom. Cross- Section Area Nom. Insulation Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm kg/km mm mm mm mm kg/km
    10 2.0 1.8 23 650 460 1.2 1.6 1.8 28 1480 1290
    16 2.0 1.8 24 840 540 1.2 1.6 1.9 29 1720 1410
    25 2.0 1.8 26 1160 680 1.2 1.6 1.9 32 2130 1650
    35 2.0 1.8 29 1490 820 1.2 2.0 2.1 36 2810 2140
    50 2.0 1.9 32 1900 1000 1.2 2.0 2.2 39 3340 2450
    70 2.0 2.0 36 2580 1290 1.2 2.0 2.3 42 4200 2910
    95 2.0 2.2 40 3440 1640 1.3 2.5 2.4 47 5620 3820
    120 2.0 2.3 43 4220 1950 1.3 2.5 2.5 51 6580 4310
    150 2.0 2.4 46 5090 2290 1.4 2.5 2.7 54 7680 4870
    185 2.0 2.5 50 6240 2730 1.5 2.5 2.8 58 9060 5560
    240 2.0 2.7 56 8030 3430 1.6 2.5 3.0 64 11200 6600
    300 2.0 2.8 60 9890 4100 1.6 2.5 3.1 69 13590 7500
    400 2.0 3.1 68 12530 5150 1.8 3.15 3.4 78 17260 9880
    500 2.2 3.3 75.7 16680 7510 1.8 3.15 3.5 84.3 21780 13025
    630 2.4 3.5 84.9 21770 10040 1.8 3.15 3.8 94.6 27400 16050

     

      Steel Flat Wire Armoured Cables Double Steel Tape Armoured Cables
    Nom. Cross- Section Area Nom. Bedding Thickness Armour Wire Size Nom.Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness No. of Steel Tapes x Nom. Tape Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm mm kg/km mm mm mm mm kg/km
    10 1.2 0.8 1.8 24.5 1245 1065 1.2 2 x 0.2 1.8 23.6 925 750
    16 1.2 0.8 1.8 27.1 1565 1280 1.2 2 x 0.2 1.8 26.2 1205 925
    25 1.2 0.8 1.8 29.7 1975 1525 1.2 2 x 0.2 1.9 29.0 1590 1145
    35 1.2 0.8 1.9 32.5 2420 1805 1.2 2 x 0.2 1.9 31.6 1985 1370
    50 1.2 0.8 2.0 35 2860 2080 1.2 2 x 0.2 2.0 34.1 2400 1605
    70 1.2 0.8 2.1 38.7 3685 2525 1.2 2 x 0.5 2.2 39.5 3570 2410
    95 1.3 0.8 2.2 42.9 4695 3080 1.3 2 x 0.5 2.3 43.7 4570 2950
    120 1.3 0.8 2.3 46.4 5650 3585 1.3 2 x 0.5 2.4 46.1 5510 3440
    150 1.4 0.8 2.4 49.6 6630 4085 1.4 2 x 0.5 2.6 50.6 6500 3955
    185 1.5 0.8 2.6 54.1 7990 4820 1.5 2 x 0.5 2.7 54.9 7825 4650
    240 1.6 0.8 2.7 59.2 10060 5790 1.6 2 x 0.5 2.8 60.0 9825 5600
    300 1.6 0.8 2.9 64.6 12230 6865 1.6 2 x0.5 3.0 65.4 12030 6660
    400 1.8 0.8 3.1 71.0 15200 8280 1.8 2 x 0.5 3.2 71.8 14970 8055
    500 1.8 0.8 3.3 79.5 19090 10255 1.8 2 x 0.8 3.5 80.5 18880 10035
    630 1.8 0.8 3.6 89.8 24400 12920 1.8 2 x 0.8 3.8 92.3 25070 13620

    Electrical Data

    Nom. Cross-Section Area DC Resistance CU / AL AC Resistance CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Reactance Inductance
    mm² µΩ/m µΩ/m kA pF/m mA/m µΩ/m nH/m
    10 1830/3080 2330/3920 1.4/0.9 160 0.25 101 390
    16 1150/1910 1460/2420 2.2/1.4 180 0.27 98 370
    25 727/1200 929/1538 3.6/2.3 220 0.29 95 350
    35 524/868 668/1113 5.0/3.2 250 0.31 92 330
    50 387/641 494/822 6.8/4.4 270 0.33 88 310
    70 268/443 343/568 9.8/6.3 310 0.35 84 290
    95 193/320 248/410 13.3/8.5 350 0.38 81 270
    120 153/253 196/325 17.2/11.0 380 0.46 79 250
    150 124/206 159/265 21.2/13.5 420 0.50 77 260
    185 99/164 128/211 26.6/17.0 460 0.56 76 250
    240 75/125 98/161 34.9/22.3 510 0.61 74 240
    300 60/100 80/130 43.8/28.0 570 0.68 73 250
    400 47/78 64/102 57.3/36.6 590 0.70 71 240
    500 37/60 57/81 72.3/46.2 610 0.72 69 230
    630 28/47 42/64 91.2/58.3 630 0.74 67 220

    Three Core 3.6/6KV (Um=7.2KV)

    Dimensional Data

        Unarmoured Cables Steel Round-Wire Armoured Cables
    Nom. Cross- Section Area Nom. Insulation Thickness Copper Tape Screen Area (0.1mm) Copper Wire Screen Area Nom. Sheath Thickness Approx. Overall Diameter Approx.Weight Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm² mm² mm mm kg/km mm mm mm mm kg/km
    10 2.5 4.2 16 2.0 30 980 790 1.2 2.0 2.1 36 2310 2120
    16 2.5 4.6 16 2.0 31 1190 890 1.2 2.0 2.2 38 2600 2290
    25 2.5 5.0 16 2.1 34 1560 1080 1.2 2.0 2.3 41 3080 2600
    35 2.5 5.4 16 2.2 37 1930 1270 1.3 2.5 2.4 45 3950 3280
    50 2.5 5.9 16 2.3 40 2370 1480 1.3 2.5 2.5 47 4530 3630
    70 2.5 6.6 16 2.4 43 3110 1820 1.4 2.5 2.6 51 5510 4210
    95 2.5 7.3 16 2.5 47 4000 2200 1.5 2.5 2.8 55 6660 4860
    120 2.5 8.0 16 2.6 50 4820 2550 1.5 2.5 2.9 59 7630 5360
    150 2.5 8.5 25 2.8 54 5770 2970 1.6 2.5 3.0 62 8800 6000
    185 2.5 9.4 25 2.9 58 6960 3460 1.6 2.5 3.1 66 10180 6670
    240 2.6 10.4 25 3.1 65 8940 4340 1.8 3.15 3.4 75 13480 8870
    300 2.8 11.4 25 3.3 70 10980 5190 1.9 3.15 3.6 81 15920 10130
    400 3.0 12.6 35 3.5 79 13820 6440 2.0 3.5 3.9 90 19980 12590
    500 3.2 13.9 35 3.7 87 19100 10755 2.1 3.5 4.1 98 24160 14820
    630 3.2 15.3 35 4.0 95 30470 13150 2.2 3.5 4.4 107 29650 17710

     

      Steel Flat Wire Armoured Cables Double Steel Tape Armoured Cables
    Nom. Cross- Section Area Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness No. of Steel tapes x Nom. Tape Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm mm kg/km mm mm mm mm kg/km
    10 1.2 0.8 1.8 26.9 1415 1235 1.2 2X0.2 1.8 26 1060 885
    16 1.2 0.8 1.8 29.2 1725 1445 1.2 2X0.2 1.8 28.3 1340 1055
    25 1.2 0.8 1.9 32.2 2165 1735 1.2 2X0.2 1.9 31.3 1735 1305
    35 1.3 0.8 2.0 35.0 2645 2025 1.3 2X0.2 2.0 34.1 2170 1555
    50 1.3 0.8 2.1 37.4 3075 2295 1.3 2X0.5 2.1 38.0 2950 2170
    70 1.4 0.8 2.2 41.0 3915 2755 1.4 2X0.5 2.3 41.8 3795 2635
    95 1.5 0.8 2.3 45.3 4840 3335 1.5 2X0.5 2.4 46.1 4810 3200
    120 1.5 0.8 2.4 48.7 5915 3855 1.5 2X0.5 2.5 49.5 5770 3705
    150 1.6 0.8 2.5 52.1 6930 4395 1.6 2X0.5 2.6 52.9 6775 4235
    185 1.6 0.8 2.6 56.2 8265 5100 1.6 2X0.5 2.8 57.2 8120 4950
    240 1.8 0.8 2.8 62.2 10440 6220 1.8 2X0.5 2.9 63.0 10250 6025
    300 1.9 0.8 3.0 68.2 12780 7420 1.9 2X0.5 3.1 69.0 12570 7200
    400 2.0 0.8 3.3 75.9 15970 9110 2.0 2X0.5 3.4 76.7 15740 8870
    500 2.1 0.8 3.5 84.2 19940 11130 2.1 2X0.8 3.6 86.5 20550 11750
    630 2.2 0.8 3.7 93.5 25120 13670 2.2 2X0.8 3.9 96.0 25830 14400

    Electrical Data

    Nom. Cross-Section Area DC Resistance CU / AL AC Resistance CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance
    mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m
    10 1830/3080 2330/3920 1.4/0.9 212 0.27 1.23 0.61 132 410
    16 1150/1910 1470/2420 2.2/1.4 242 0.30 1.96 0.66 124 390
    25 727/1200 927/1538 3.6/2.3 272 0.33 1.96 0.73 116 370
    35 524/868 668/1113 5.0/3.2 301 0.36 1.96 0.79 108 350
    50 387/641 494/822 6.8/4.4 332 0.40 1.96 0.87 102 330
    70 268/443 343/568 9.8/6.3 383 0.46 1.96 0.96 97 310
    95 193/320 248/410 13.3/8.5 432 0.52 1.96 1.06 92 290
    120 153/253 196/325 17.2/11.0 474 0.57 1.96 1.17 89 280
    150 124/206 159/265 21.2/13.5 511 0.61 3.06 1.25 87 280
    185 99/164 128/211 26.6/17.0 562 0.67 3.06 1.37 86 270
    240 75/125 98/161 34.9/22.3 602 0.72 3.06 1.52 83 260
    300 60/100 80/130 43.8/28.0 622 0.75 3.06 1.67 82 260
    400 47/78 64/102 57.3/36.6 648 0.78 4.29 1.84 80 250
    500 37/60 51/81 72.3/46.2 668 0.82 4.29 2.03 78 250
    630 28/47 42/64 91.2/58.3 758 0.92 4.29 2.24 76 240

    Three Core 6/10KV (Um=12KV)

    Dimensional Data

        Unarmoured Cables Steel Round-Wire Armoured Cables
    Nom. Cross- Section Area Nom. Insulation Thickness Copper Tape Screen Area (0.1mm) Copper Wire Screen Area Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm² mm² mm mm kg/km mm mm mm mm kg/km
    16 3.4 5.20 16 2.2 36 1410 1110 1.2 2.0 2.4 42 3000 2700
    25 3.4 5.68 16 2.3 39 1800 1320 1.3 2.5 2.5 46 3900 3430
    35 3.4 6.09 16 2.3 41 2170 1500 1.3 2.5 2.6 49 4430 3770
    50 3.4 6.58 16 2.4 44 2630 1730 1.4 2.5 2.7 52 5080 4190
    70 3.4 7.23 16 2.6 48 3400 2110 1.5 2.5 2.8 56 6050 4750
    95 3.4 7.91 16 2.7 52 4310 2510 1.5 2.5 2.9 60 7180 5380
    120 3.4 8.64 16 2.8 55 5150 2890 1.6 2.5 3.0 63 8230 5960
    150 3.4 9.19 25 2.9 58 6100 3300 1.7 2.5 3.1 67 9380 6580
    185 3.4 9.88 25 3.0 62 7310 3810 1.7 3.15 3.3 72 11610 8110
    240 3.4 10.96 25 3.2 69 9290 4680 1.8 3.15 3.5 79 14110 9510
    300 3.4 11.84 25 3.3 73 11240 5450 1.9 3.15 3.7 84 16420 10630
    400 3.4 12.92 35 3.6 81 14040 6660 2.0 3.5 3.9 92 20620 12880
    500 3.4 14.34 35 3.7 88 17830 8450 2.1 3.5 4.0 99. 25090 16530
    630 3.4 16.68 35 3.9 96 20030 10895 2.2 3.5 4.1 109 30880 19670

     

      Steel Flat Wire Armoured Cables Double Steel Tape Armoured Cables
    Nom. Cross-Section Area Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness No. of Steel tapes x Nom. Tape Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm mm kg/km mm mm mm mm kg/km
    16 1.2 0.8 2.2 39.7 2795 2515 1.2 2x0.5 2.3 40.5 2680 2395
    25 1.3 0.8 2.2 42.7 3305 2885 1.3 2x0.5 2.4 43.7 3195 2775
    35 1.3 0.8 2.3 45.2 3835 3215 1.3 2x0.5 2.5 46.2 3720 3100
    50 1.4 0.8 2.4 47.8 4325 3570 1.4 2x0.5 2.6 48.8 4200 3445
    70 1.5 0.8 2.5 51.8 5320 4185 1.5 2x0.5 2.7 52.8 5185 4050
    95 1.5 0.8 2.7 56.1 6450 4875 1.5 2x0.5 2.8 56.9 6280 4700
    120 1.6 0.8 2.8 59.7 7545 5510 1.6 2x0.5 2.9 60.5 7360 5325
    150 1.7 0.8 2.9 63.1 8610 6150 1.7 2x0.5 3.0 63.9 8420 5950
    185 1.7 0.8 3.0 67.4 10120 6995 1.7 2x0.5 3.1 68.2 9910 6780
    240 1.8 0.8 3.2 73.0 12430 8205 1.8 2x0.5 3.3 73.8 12200 7970
    300 1.9 0.8 3.3 78.3 14775 9455 1.9 2x0.5 3.4 79.1 14530 9200
    400 2.0 0.8 3.5 85.2 17950 11190 2.0 2x0.8 3.7 87.7 18600 11850
    500 2.1 0.8 3.7 92.8 21970 13270 2.1 2x0.8 3.9 95.3 22680 13990
    630 2.2 0.8 4.0 102.7 27480 16160 2.2 2x0.8 4.1 105.0 28200 16910

    Electrical Data

    Nom. Cross-Section Area DC Resistance CU / AL AC Resistance CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance
    mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m
    16 1150/1910 1470/2420 2.2/1.4 186 0.40 1.96 0.76 131 410
    25 727/1200 927/1538 3.6/2.3 216 0.43 1.96 0.83 123 390
    35 524/868 668/1113 5.0/3.2 237 0.47 1.96 0.89 115 370
    50 387/641 494/822 6.8/4.4 266 0.52 1.96 0.96 109 350
    70 268/443 343/568 9.8/6.3 298 0.60 1.96 1.05 103 330
    95 193/320 248/410 13.3/8.5 334 0.67 1.96 1.16 99 320
    120 153/253 196/325 17.2/11.0 365 0.73 1.96 1.26 96 310
    150 124/206 159/265 21.2/13.5 392 0.78 3.06 1.34 93 300
    185 99/164 128/211 26.6/17.0 430 0.86 3.06 1.44 90 290
    240 75/125 98/161 34.9/22.3 476 0.95 3.06 1.60 87 280
    300 60/100 80/130 43.8/28.0 524 1.05 3.06 1.73 85 270
    400 47/78 64/102 57.3/36.6 580 1.16 4.29 1.89 81 260
    500 37/60 51/81 72.3/46.2 630 1.26 4.29 2.09 78 250
    630 28/47 42/64 91.2/58.3 690 1.36 4.29 2.44 76 240

    Three Core 8.7/15KV (Um=17.5KV)

    Dimensional Data

        Unarmoured Cables Steel Round-Wire Armoured Cables
    Nom. Cross-Section Area Nom. Insulation Thickness Copper Tape Screen Area (0.1mm) Copper Wire Screen Area Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm² mm² mm mm kg/km mm mm mm mm kg/km
    25 4.5 6.47 16 2.4 44 2100 1620 1.4 2.5 2.7 52 4560 4080
    35 4.5 6.89 16 2.5 46 2510 1840 1.4 2.5 2.7 54 5080 4410
    50 4.5 7.37 16 2.6 49 2980 2080 1.5 2.5 2.9 57 5740 4840
    70 4.5 8.02 16 2.7 53 3760 2470 1.6 2.5 3.0 62 6770 5480
    95 4.5 8.71 16 2.8 57 4700 2900 1.6 2.5 3.1 65 7890 6100
    120 4.5 9.43 16 3.0 60 5590 3320 1.7 2.5 3.2 69 8970 6700
    150 4.5 9.99 25 3.1 64 6560 3760 1.8 3.15 3.4 74 11030 8220
    185 4.5 10.82 25 3.2 67 7800 4300 1.8 3.15 3.5 78 12490 8980
    240 4.5 11.76 25 3.4 74 9820 5220 1.9 3.15 3.7 84 15040 10440
    300 4.5 12.64 25 3.5 79 11800 6010 2.0 3.5 3.8 90 17920 12130
    400 4.5 13.71 35 3.7 86 14620 7240 2.1 3.5 4.1 98 21360 13970
    500 4.5 15.14 35 3.8 93 18160 9355 2.2 3.5 4.3 106 26490 17830

     

      Steel Flat Wire Armoured Cables Double Steel Tape Armoured Cables
    Nom. Cross-Section Area Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness No of Steel Tapes x Nom. Tape Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm mm kg/km mm mm mm mm kg/km
    25 1.4 0.8 2.4 48.0 3915 3495 1.4 2x0.5 2.5 48.8 3770 3345
    35 1.4 0.8 2.5 50.8 4510 3890 1.4 2x0.5 2.6 51.6 4350 3735
    50 1.5 0.8 2.6 53.3 5020 4270 1.5 2x0.5 2.7 54.1 4855 4105
    70 1.6 0.8 2.7 57.0 5990 4870 1.6 2x0.5 2.8 57.8 5815 4690
    95 1.6 0.8 2.8 61.2 7170 5600 1.6 2x0.5 3.0 62.2 7010 5435
    120 1.7 0.8 2.9 65.1 8340 6320 1.7 2x0.5 3.1 66.1 8170 6145
    150 1.8 0.8 3.0 68.3 9440 6955 1.8 2x0.5 3.2 69.3 9260 6770
    185 1.8 0.8 3.2 72.8 10990 7880 1.8 2x0.5 3.3 73.6 10760 7650
    240 1.9 0.8 3.3 78.3 13370 9155 1.9 2x0.5 3.4 79.1 13120 8900
    300 2.0 0.8 3.5 83.7 15760 10460 2.0 2x0.8 3.6 86.0 16360 11070
    400 2.1 0.8 3.7 90.5 19050 12260 2.1 2x0.8 3.9 93.0 19750 12960
    500 2.2 0.8 3.9 98.2 23160 14430 2.2 2x0.8 4.1 100.7 23900 15190

    Electrical Data

    Nom. Cross-Section Area DC Resistance CU / AL AC Resistance CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance
    mm² µΩm µΩ/m kA pF/m mA/m kA kA µΩm nH/m
    25 727/1200 927/1538 3.6/2.3 176 0.48 1.96 0.95 132 410
    35 524/868 668/1113 5.0/3.2 193 0.53 1.96 1.01 123 390
    50 387/641 494/822 6.8/4.4 211 0.58 1.96 1.08 116 370
    70 268/443 343/568 9.8/6.3 240 0.65 1.96 1.17 110 350
    95 193/320 248/410 13.3/8.5 267 0.73 1.96 1.27 105 330
    120 153/253 196/325 17.2/11.0 291 0.79 1.96 1.38 102 320
    150 124/206 159/265 21.2/13.5 312 0.85 3.06 1.46 98 310
    185 99/164 128/211 26.6/17.0 340 0.93 3.06 1.58 95 300
    240 75/125 98/161 34.9/22.3 375 1.02 3.06 1.72 91 290
    300 60/100 80/130 43.8/28.0 411 1.12 3.06 1.85 89 280
    400 47/78 64/102 57.3/36.6 454 1.24 4.29 2.00 84 270
    500 37/60 51/81 72.3/46.2 504 1.34 4.29 2.21 78 250

    Three Core12/20KV (Um=24KV)

    Dimensional Data

        Unarmoured Cables Steel Round-Wire Armoured Cables
    Nom. Cross-Section Area Nom. Insulation Thickness Copper Tape Screen Area (0.1mm) Copper Wire Screen Area Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm² mm² mm mm kg/km mm mm mm mm kg/km
    35 5.5 7.6 16 2.7 51 2850 2180 1.5 2.5 2.9 60 5700 5010
    50 5.5 8.1 16 2.8 54 3340 2450 1.6 2.5 3.0 62 6370 5480
    70 5.5 8.7 16 2.9 58 4150 2850 1.6 2.5 3.1 66 7370 6070
    95 5.5 9.4 16 3.0 62 5110 3310 1.7 3.15 3.3 72 9400 7600
    120 5.5 10.2 16 3.1 65 5990 3730 1.8 3.15 3.4 75 10530 8270
    150 5.5 10.7 25 3.2 68 6980 4180 1.8 3.15 3.5 80 11800 8940
    185 5.5 11.4 25 3.3 72 8240 4740 1.9 3.15 3.7 83 13350 9850
    240 5.5 12.5 25 3.6 79 10310 5700 2.0 3.5 3.8 90 16430 11820
    300 5.5 13.4 25 3.7 84 12360 6570 2.1 3.5 4.0 95 18870 13080
    400 5.5 14.4 35 3.9 91 15220 7830 2.2 4.0 4.3 103 23260 15930
    500 5.5 15.5 35 4.1 97 19105 10325 2.3 4.2 4.5 110 27800 19170

     

      Steel Flat Wire Armoured Cables Double Steel Tape Armoured Cables
    Nom. Cross-Section Area Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness No. of Steel Tapes x Nom. Tape Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm mm kg/km mm mm mm mm kg/km
    35 1.5 0.8 2.7 55.7 5150 4530 1.5 2x0.5 2.8 56.5 4975 4355
    50 1.6 0.8 2.8 58.2 5675 4935 1.6 2x0.5 2.9 59.0 5495 4750
    70 1.6 0.8 2.9 61.9 6685 5570 1.6 2x0.5 3.0 62.7 6490 5375
    95 1.7 0.8 3.0 66.4 7945 6390 1.7 2x0.5 3.1 67.2 7735 6180
    120 1.8 0.8 3.1 70.0 9110 7103 1.8 2x0.5 3.2 70.8 8890 6880
    150 1.8 0.8 3.2 73.2 10240 7770 1.8 2x0.5 3.3 74.0 10010 7535
    185 1.9 0.8 3.3 77.7 11840 8750 1.9 2x0.5 3.4 78.5 11600 8500
    240 2.0 0.8 3.5 83.2 14270 10070 2.0 2x0.8 3.6 85.5 14870 10680
    300 2.1 0.8 3.6 88.6 16730 11440 2.1 2x0.8 3.8 91.1 17400 12130
    400 2.2 0.8 3.9 95.6 20130 13350 2.2 2x0.8 4.0 97.9 20820 14050
    500 2.3 0.8 4.1 103.3 24310 15600 2.3 2x0.8 4.2 105.6 25050 16350

    Electrical Data

    Nom. Cross- Section Area DC Resistance CU / AL AC Resistance CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance
    mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m
    35 524/868 668/1113 5.0/3.2 168 0.67 1.96 1.11 129 410
    50 387/641 494/822 6.8/4.4 183 0.73 1.96 1.18 122 390
    70 268/443 343/568 9.8/6.3 207 0.83 1.96 1.28 115 370
    95 193/320 248/410 13.3/8.5 229 0.92 1.96 1.38 110 350
    120 153/253 196/325 17.2/11.0 249 1.00 1.96 1.48 106 340
    150 124/206 159/265 21.2/13.5 266 1.06 3.06 1.56 103 330
    185 99/164 128/211 26.6/17.0 289 1.16 3.06 1.66 100 320
    240 75/125 98/161 34.9/22.3 318 1.27 3.06 1.82 95 300
    300 60/100 80/130 43.8/28.0 348 1.39 3.06 1.95 93 290
    400 47/78 64/102 57.3/36.6 388 1.53 4.29 2.11 87 280
    500 37/60 51/81 72.3/46.2 422 1.67 4.29 2.26 78 250

    Three Core 18/30KV (Um=36KV)

    Dimensional Data

        Unarmoured Cables Steel Round-Wire Armoured Cables
    Nom. Cross-Section Area Nom. Insulation Thickness Copper Tape Screen Area (0.1mm) Copper Wire Screen Area Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm² mm mm kg/km mm mm mm mm kg/km
    50 8.0 9.9 16 3.2 65 4340 3460 1.8 3.15 3.5 75 8950 8080
    70 8.0 10.5 16 3.3 70 5220 3930 1.9 3.15 3.6 80 10150 8860
    95 8.0 11.2 16 3.4 74 6240 4440 1.9 3.15 3.7 84 11390 9590
    120 8.0 12.0 16 3.5 77 7180 4910 2.0 3.5 3.8 89 13200 10860
    150 8.0 12.5 25 3.6 80 8220 5420 2.1 3.5 4.0 92 14520 11720
    185 8.0 13.2 25 3.7 84 9540 6040 2.1 4.0 4.1 97 17020 13510
    240 8.0 14.3 25 3.9 91 11720 7110 2.2 4.0 4.3 104 19810 15200
    300 8.0 15.2 25 4.0 95 13790 8000 2.3 4.5 4.5 108 23310 17470
    400 8.0 16.2 35 4.3 103 16820 9430 2.4 4.5 4.7 117 27010 19620
    500 8.0 17.7 35 4.5 110 21550 12880 2.5 4.5 4.9 124 31130 22610

     

      Steel Flat Wire Armoured Cables Double Steel Tape Armoured Cables
    Nom. Cross-Section Area Nom. Bedding Thickness Armour Wire Size Nom. Sheath Thickness Approx. Oveall Diameter Approx. Weight Nom. Bedding Thickness No. of Steel Tapes x Nom. Tape Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
    CU AL CU AL
    mm² mm mm mm mm kg/km mm mm mm mm kg/km
    50 1.8 0.8 3.1 70.2 7490 6775 1.8 2x0.5 3.3 71.2 7300 6585
    70 1.9 0.8 3.2 74.0 8590 7540 1.9 2x0.5 3.4 75.0 8390 7335
    95 1.9 0.8 3.4 78.5 9990 8460 1.9 2x0.5 3.5 79.3 9740 8210
    120 2.0 0.8 3.5 82.2 11250 9270 2.0 2x0.8 3.6 84.5 11845 9875
    150 2.1 0.8 3.6 85.6 12510 10070 2.1 2x0.8 3.7 87.9 13120 10700
    185 2.1 0.8 3.7 89.8 14155 11100 2.1 2x0.8 3.9 92.3 14850 11800
    240 2.2 0.8 3.8 95.4 16740 12575 2.2 2x0.8 4.0 97.9 17480 13320
    300 2.3 0.8 4.0 100.9 19310 14120 2.3 2x0.8 4.2 103.4 20080 14900
    400 2.4 0.8 4.2 107.8 22840 16170 2.4 2x0.8 4.4 110.3 23660 17000
    500 2.5 0.8 4.4 115.5 27200 18610 2.5 2x0.8 4.6 118.0 28080 19510

    Electrical Data

    Nom. Cross-Section Area DC Resistance CU / AL AC Resistance CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance
    mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m
    50 387/641 494/822 6.8/4.4 142 0.85 1.96 1.45 134 430
    70 268/443 343/568 9.8/6.3 159 0.95 1.96 1.54 127 400
    95 193/320 248/410 13.3/8.5 175 1.05 1.96 1.64 121 390
    120 153/253 196/325 17.2/11.0 189 1.13 1.96 1.75 117 370
    150 124/206 159/265 21.2/13.5 201 1.21 3.06 1.83 113 360
    185 99/164 128/211 26.6/17.0 217 1.3 3.06 1.93 109 350
    240 75/125 98/161 34.9/22.3 237 1.42 3.06 2.09 104 330
    300 60/100 80/130 43.8/28.0 258 1.55 3.06 2.21 101 320
    400 47/78 64/102 57.3/36.6 282 1.69 4.29 2.37 96 290
    500 37/60 51/81 72.3/46.2 302 1.79 4.29 2.58 78 250

    Current Rating for Three Core 3.6/6KV(Um=7.2 )KV to 18/30KV(Um=36KV) XLPE Insulation

      Unarmored Armored
    Nom. Cross- Section Area Buried direct in Ground Laid in Single Way Duct Laid in Air Buried direct in Ground Laid in Single Way Duct Laid in Air
    CU AL CU AL CU AL CU AL CU AL CU AL
    mm² A A A A A A
    10 76 53 62 42 87 62 76 53 63 43 88 63
    16 101 78 87 67 109 84 101 78 88 68 110 85
    25 129 100 112 87 142 110 129 100 112 87 143 111
    35 153 119 133 103 170 132 154 119 134 104 172 133
    50 181 140 158 122 204 158 181 140 158 123 205 159
    70 221 171 193 150 253 196 220 171 194 150 253 196
    95 262 203 231 179 304 236 263 204 232 180 307 238
    120 298 232 264 205 351 273 298 232 264 206 352 274
    150 334 260 297 231 398 309 332 259 296 231 397 309
    185 377 294 336 262 455 355 374 293 335 262 453 354
    240 434 340 390 305 531 415 431 338 387 304 529 415
    300 489 384 441 346 606 475 482 380 435 343 599 472
    400 553 438 501 398 696 552 541 432 492 393 683 545
    500 613 498 541 451 786 652 601 492 532 446 773 645
    630 663 568 591 501 896 762 651 562 582 496 883 755

    Current Rating for Three Core 3.6/6KV(Um=7.2 )KV to 18/30KV(Um=36KV) EPR Insulation

      Unarmored Armored
    Nom. Cross- Section Area Buried direct in Ground Laid in Single Way Duct Laid in Air Buried direct in Ground Laid in Single Way Duct Laid in Air
    CU AL CU AL CU AL CU AL CU AL CU AL
    mm² A A A A A A
    10 73 51 59 40 82 58 73 51 60 41 82 59
    16 98 76 84 65 104 80 98 76 85 66 104 81
    25 125 97 109 84 135 105 125 97 109 85 136 105
    35 150 116 130 101 164 127 150 116 131 101 164 127
    50 176 137 154 119 195 151 177 137 155 120 197 153
    70 216 167 189 147 243 189 216 168 190 147 244 190
    95 258 200 227 176 296 229 257 200 227 176 296 230
    120 292 227 258 201 339 263 292 227 259 201 339 264
    150 328 255 291 226 385 299 327 254 291 226 385 300
    185 371 289 330 257 441 343 368 288 328 257 439 343
    240 429 335 384 300 519 406 424 332 381 299 513 402
    300 482 378 434 340 590 462 475 374 429 338 583 459
    400 545 432 494 392 678 538 534 426 485 387 666 530
    500 605 492 534 445 768 638 594 486 525 440 756 630
    630 655 562 584 495 878 749 644 556 575 490 862 741

    Current Rating Conditions

    Ground Temperature : 20°C

    Ambient Temperature (air) : 30°C

    Depth of Soil : 0.8 m

    Thermal Resistance of Soil : 1.5K•m/W

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